ONLINE SAND CONTROL SYSTEM - KOC I & II

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We are Manufacturer, Supplier, Exporter of Online Sand Control System, KOC with Sand Mixer, Robust Sand Testing Unit, Precision Water Dosing System, PLC Base Control Panels, Computer with Supervisory Software, and our set up is situated in Kolhapur, Maharashtra, India.




KOC WITH SAND MIXER

  • Consistency in compactibility
    in each and every batch
  • Reduce rejection
  • Reduce sand drop
  • Reduce sand wash
  • Reduce mould breakage
  • Improvement of casting surface finish
  • Fettling time reduce
  • Shot blasting time reduce
  • Reduce consumption of shots
    due to less shot blasting time
  • Directing saving in weight variation
  • Material consumption record of each batch, (Sand, Bentonite, Coal dust)
  • Perfect controlling of additives
  • Get unlimited data of each and every batch
  • Production data of shift and period wise
  • Production calculator in data
    management system
  • Reduce operator fatigue
  • No skill operator required
  • Supervisory control from PC
  • All type of alarm display
    Breakdown time reduce
  • Very less wear out part
  • Easy to maintenance
  • All bought out part available in Indian market



Robust Sand Testing Unit



  • Pneumatic operated sand sampling unit with mixer tank plug which will mounting
    on mixer tank.
  • One sand testing unit with branded components for precision measurement
    of compactibility
  • Inbuilt sand aeration unit
    for lump free sand sampling.
  • It is completely enclosed
    by a cover with outlet chute
    at bottom for sand discharge.

Precision Water Dosing System



  • Branded water meter
    for precision measurement
    of water quantity.
  • Install ‘NO’ and 'NC' Water valve for continues water circulation constant water flow.
  • Water strainer for removing measure contamination in water.

PLC Base Control Panel



  • One electrical control panel
    with branded PLC for batter performance.
  • Existing additive control by PLC (Bentonite, Coal dust, Fine dust.)
  • One HMI for parameter setting and alarm.
  • All necessary interlock between sand plant and KOC panel.
  • All necessary cable with plug between mechanical
    unit and control panel.

Computer With Supervisory Software



  • Branded PC with related operating system.
  • Scada for easy control
    and supervision.
  • 50 different recipe
  • G.C.S. Measure and control (Model KOC-2)
  • Historical data log like Day, Time, Cycle no,
    Sand temperature,
  • Water quantity, Compactibility
  • Graphical representation
    of compactibility.
  • Historical alarm buffer
    for easy diagnosis.
  • Transfer all recorded data to flash drive or other computer.